AI model development
Trained on your products, your variation, your defects, and your edge cases. Not a generic image library. Not a standard application.
AI that works on the factory floor, not just in the lab.
Catch defects earlier. Find the root cause. Improve production.
Talk through a problemWe solve the inspection problems other vision systems can’t.
Subtle defects
Small tears, hairline cracks, slight buildup, color shifts, or surface changes that disappear into the surrounding product. We catch them all, at full line speed.
Surface variation
Cognex and Keyence often flag natural surface variation as a defect. False calls lead to abandoned systems. We separate acceptable variation from actual defects.
Difficult imaging
Reflective, textured, curved, dusty, wet, or fast-moving surfaces often obscure defects or make imaging and lighting difficult. We engineer for it.
Subjective judgment
Experienced inspectors know what looks wrong even when they can’t put it into words. Where judgment is more subjective, we replicate and scale it across every shift, line, and plant.
Built around the realities of production.
Imaging & optics
Camera selection, placement, lenses, lighting, and exposure engineered around the material, defect geometry, line speed, and available viewing angles.
Custom hardware
When the environment demands it (steam, dust, heat, water, vibration), we build enclosures, cooling, shielding, blowers, air knives, and mounts that protect image quality.
PLC & controls integration
Connects with existing PLCs, HMIs, reject mechanisms, alarms, and production workflows without requiring line modification.
Edge processing
Inspection runs on hardware at your facility. No cloud inference, no production data leaving the plant. Data security and competitive confidentiality are handled by the architecture, not a policy document.
Traceability & data
Each inspection tied to the product, time, machine, batch, shift, line, and process conditions needed for deeper analysis.
Deployment & refinement
We install, validate, and refine alongside your team until the system performs reliably in production, not merely in a controlled demonstration.
Can you spot the defect?
Reference sample left. Inspected sample right. Hover to see what our system flagged.
Reference sample left. Inspected sample right. Tap to see what our system flagged.
How do you inspect 216,000 eggs per hour without touching a single one?
- 216,000 eggs / hr
- 0 eggs touched
- 99.6% accuracy
Your best inspector can’t work every shift.
- 01
Capture
We learn how experienced inspectors distinguish acceptable variation from defects that matter, including the subjective calls that are hard to put into words.
- 02
Standardize
We turn that judgment into a repeatable standard that applies consistently, regardless of which operator is on shift or how their day is going.
- 03
Scale
We extend that standard across every line and plant, applied to 100% of product at full production speed. No sampling. No gaps.
Run on evidence, not guesswork.
- 01
Diagnose
Every unit gets a record: image, timestamp, line, shift, SKU, severity score. Not just rejects. Everything. That severity score is what makes the threshold conversation possible: not “was this good or bad?” but “where exactly do we want to draw the line, and should we move it?”
- 02
Validate
Quality teams can pull any flagged unit, review the image, and confirm or override the call. Every decision is logged. And when ops and quality need to agree on a threshold, they’re looking at the same image, not arguing about what the night shift said happened.
- 03
Improve
Defect patterns are production data. Spot a trend, change something, check the record to see if it worked. Adjust acceptance thresholds as you learn, or set different standards for different customers. The data makes those decisions concrete, not subjective.
How do you inspect 30+ defect types across a dozen SKUs without slowing production?
- 180 PPM
- 30+ defect types
- 12+ cartridge SKUs
Built for the people who own the problem.
Full-line visibility into what’s leaving the facility, with an image and record for every unit. Defects get caught before they become warranty claims, returns, or customer escapes.
Your standard, applied the same way on every unit, shift, and line. Every call is logged with an image, so you can review, override, and adjust thresholds with evidence.
A complete system engineered around your line: cameras, lighting, enclosures, and PLC integration. No line modification required.
Custom models trained on your specific products, defects, and acceptable variation, not generic datasets. Every unit gets a severity score, not just a pass/fail.
A record for every unit, tied to line, shift, SKU, and severity. Spot a trend, make a change, and see in the data whether it worked.
One inspection standard across every plant, applied to 100% of product at full line speed. Installs on existing lines with no slowdown and no dedicated operator.
Deployments are justified against costs you already track: warranty claims, scrap, and customer escapes. We’ll help build the financial case before it goes to leadership.
Industries we’re focused on.
Different industry? Let’s talk.Proof in the field.
Bring us your hardest inspection problem.
We’ll tell you whether we can solve it and what it would take.